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Management of electricity
consumption and an investigation of possibilities of energy saving in the process
of tile production has been the main aim of this project. The aim of management
of electricity consumption has been the moderation of its consumption with two major
purposes: on the one hand, the production quantity and quality were not to be decreased.
On the other hand, the company was to pay less for the electricity bill, even though
there was to be an augmentation in the production volume.
The management of
electricity consumption has been done in two ways here; load management and energy
saving. In the first case, having implemented detailed measurements and having prepared
and studied the consumption time table, a collection of organized activities have
been done to reduce the basic consumption loads in order to pave the way for optimizing
the consumption and excluding the main electricity consumers from the pick consumption
hours. In the latter case, it has been tried to reduce energy loss with the aid
of appropriate methods. Having followed the suggestions of the company, there has
been a reduction of %22.6 in the electricity bill.
The Process of Tile
Production
A Model of the Measurements
which have been done
There have also been
some suggestions concerning a reduction in energy consumption intensity of the company.
These suggestions which have been made are in the frame of saving opportunities,
are some software or hardware strategies, or both, whereas the implementation of
each of them has led to either a decrease in energy use of a consumer or an increase
in production output. Some of these plans have been as follows:
-
an optimized diagonal selection of
the bottom part of hammer
- an optimized
use of kiln’s hot weather to use in warming and cooling the atmosphere, pre heating
the ignite air of tunnel kiln
- an increase in kiln’s capacity regarding diagrams of temperature-time,
speed-kiln time, without a change in the diagram temperature-time of the wagon.
This increase in capacity has been equal to 11.1% of the kiln’s capacity.
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optimizing the upper and down pressure point of the container and impeding the leakage
which reduces the compressors function up to %41.
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Temperature reduction of inlet compressor air with change in suction channel
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Consideration and suggestion of refinery system for sewage factory
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